Many products in our daily lives are manufactured using spray-drying. These include powdered milk, instant coffee and also vaccines. However, the production process is very complicated. Explained simply, dehydrated products are pressed through an atomizer or nozzle and dried using hot air. The result is a dry powder that can be kept for long periods. Given the high temperatures used in the drying process, however, there is a risk of fires or even explosions occurring in the machinery. And this risk is all the greater as many lines that are currently in use are relatively old.
Against this backdrop, Bilfinger has identified great business potential and has now established a department within the GreyLogix foodtec unit with 20 employees to focus on all safety aspects in this area and to simultaneously develop new technological solutions. “Safety and safety technology are growing in importance,” explains Matthias Buch, Managing Director of Bilfinger GreyLogix foodtec. “Having realized this, we have developed an integrated package comprising many simple and clever solutions. And we will continue to invest in new solutions.”
The age of the machinery is not the only determinant of safety levels. Over the last few years, statutory requirements have also become more stringent, forcing many operators to additionally modernize their machinery. With this in mind, Bilfinger has assembled a comprehensive package for enhancing the safety of spray-drying lines, addressing such aspects as an analysis of the existing situation, a plan of action devised in consultation with the competent authorities for improving safety and the assembly of the components. Companies are also able to make use of a comprehensive range of repair and maintenance services.
The safety team at Bilfinger GreyLogix foodtec consists of plant engineering specialists as well as process technology engineers. The range of services provided builds on this wealth of experience and comprises different modules that make important contributions to enhancing production safety. The benefit of this is that the individual components are not only compatible mutually but also with many third-party systems. The companies utilising the innovative Bilfinger safety solutions in dairy processing include Uelzena, Rücker and Deutsche Milchkontor.