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Bilfinger
Nuclear &
Energy Transition

Competence for Your Plant

Our core competencies are the service, construction and digital networking of components and systems for the operation of energy and industrial plants with high process & material requirements. We support customers in the energy, oil & gas, petrochemical and nuclear sectors. We advise, plan, develop and provide project management for the construction or modernization of plants, always with a special focus on sustainability and efficiency. We manufacture components such as piping, boiler or machine components in our own production facilities, assemble them and commission the plants. Our service accompanies your plant throughout its entire life cycle.

 

NEW ENERGY

We plan, develop, construct, expand and modify new and existing industrial, process and power generation plants. We offer individual consulting as well as integrated system solutions for new power plant construction, expansion as well as rehabilitation of existing systems.

As a system supplier we offer our customers engineering, procurement, (pre-) manufacturing, installation of components for water-steam cycles for combined cycle power plants, CHP and solar thermal plants, heat exchangers, boiler plants, pipelines and pipe bridges.

We realize projects in the field of battery production plants, hydrogen plants and biofuel plants.

Learn more about Bilfinger's range of services and products in the energy sector

NUCLEAR

We have been successfully supporting and advising clients from the nuclear industry for decades. Whether new construction, retrofit, expansion or modernization of existing plants, our portfolio of services at Bilfinger covers almost all steps in the construction of nuclear power plants: From design and engineering through materials procurement and component manufacturing to production, assembly, documentation and commissioning.

In the nuclear sector, Bilfinger Nuclear & Energy Transition is an expert in high-, medium- and low-pressure piping systems for nuclear and turbine islands. We stand out in particular for our high level of expertise in welding technologies: These include, for example, remote orbital welding, welding work on piping systems with high wall thickness and welding repairs on critical systems and components such as reactor pressure vessels or pressure holders.

Learn more about Bilfinger's range of services and products in the nuclear sector

ENERGY SERVICES

We support our customers in the operation of their steam generator plants over the entire service life with our service activities. The aim of our activities is to ensure plant availability and to increase the efficiency and sustainability of plant operation for our customers.

Our range of services includes consulting, engineering, manufacturing, delivery and installation of components, repairs, overhauls, conversion and dismantling of plants, as well as comprehensive management of spare and wear parts. A 24-hour on-call service of experienced fitters, technicians and engineers is available to act quickly in emergencies.

Learn more about Bilfinger's range of services for maintance

Learn more about Bilfinger's range of services for turnarounds

Learn more ab about Bilfinger's range of services for inspections

 

Our Services

Consulting

We advise our customers from the very beginning. Whether during the planning of a plant, its expansion or a modernization measure. We prepare as-built analyses, feasibility studies, studies to extend service life and increase efficiency and assembly concepts.

Industrial Projects

We are your multidisciplinary partner for handling your project portfolio from fairly small to large and more complex projects. Our services cover the entire project life cycle either as EPC or in individual project phases from consulting, engineering, through manufacturing to project implementation. With our broad project experience and our product - the Bilfinger Project Solution (BPS) - we support our customers in efficient and safe project execution.

Learn more about BPS (Bilfinger Project Solution)

Engineering

Our scope of services in the field of engineering includes design and planning, calculation and construction. From initial planning to basic design and detailed planning. Our experienced experts create concepts with the most modern planning tools.

Learn more about our engineering services at Bilfinger

Production

We are experts in the planning, design, procurement, manufacture and installation of ready-to-install piping systems, high, medium and low pressure piping systems, boiler and machine components as well as fittings, headers and special constructions.

We offer

  • welding work on all common materials according to the processes, TIG, TIG/E, MAG, submerged arc and submerged arc narrow gap welding up to 500 mm wall thickness
  • inductive and cold pipe bending
  • mechanical processing on CNC face shift boring mills, CNC lathes and head lathes
  • heat treatment of components up to 1150°C and 40 tons total weight
  • tactile 3D measurement - MoveInspectHF
  • surface treatment - blasting and coating
  • non-destructive testing (VT, RT, UT, MT, PT)

Land area: 60,000m² / production area 24,000m² / ferrite-free clean hall with 3,000m² production area

Learn more about our manufacturing expertise

Learn more about our mechanical services at Bilfinger

Assembly and Service

After delivery of the components, they are assembled, installed and commissioned by our experienced assemblers and specialists. Our assembly personnel are highly qualified and trained in the processing of the respective materials. 

But we are not only the first point of contact for our customers during assembly. Within the scope of our service activities we are always available in case of problems and malfunctions with our 24 h - on-call service. We offer maintenance and repair of existing plants and components as well as a comprehensive spare parts management of spare and wear parts.

Learn more about BMS (Bilfinger Maintenance Solution)

Learn more about BTS (Bilfinger Turnaround Solution)

Learn more about BIS (Bilfinger Inspection Solution)

Why Bilfinger Nuclear & Energy Transition

Complete Solutions From a Single Source

Our range of services covers the entire life cycle of an industrial or power generation plant: from planning and manufacturing to commissioning and maintenance.

 

Focus on Sustainability and Efficiency

We increase the efficiency of your plants, reduce maintenance costs and make a significant contribution to the sustainable low-emission operation of industrial and energy-generating plants.

 

Our Locations

Oberhausen

Head Office

Europaallee 1
46047 Oberhausen
Germany

Phone: +49 208 38762-333

Dortmund

Production

Alter Hellweg 33
44379 Dortmund
Germany

Phone: +49 231 61820

Osterode

Petershütter Allee 53
37520 Osterode am Harz
Germany

Phone: +49 5522 3130

Würzburg

Alfred-Nobel-Straße 20
97080 Würzburg
Germany

Phone: +49 931 903-0

Any questions?
We are looking forward to your message
Andreas Hilpert

CEO

Contact today
Any questions?
We are looking forward to your message
Ulrich Trebbe

Director Business Development Energy Transition

+49 172 4595619
Contact today

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Bilfinger partners with Energy Robotics to advance autonomous inspection solutions

  • Bilfinger makes Energy Robotics’ Enterprise AI platform with autonomous drones and robots for cutting-edge inspection services available for customers

  • Comprehensive digital customer solutions maximize efficiency, reduce operational costs and enhance safety in challenging environments

  • Partnership underscores Bilfinger’s commitment to advancing digitalization and innovation in industrial services

 

Mannheim, Germany. International industrial services provider Bilfinger is partnering with Energy Robotics, a pioneer in Enterprise AI platforms for autonomous inspection devices like robots and drones, to offer its customers in the process industry comprehensive, state-of-the-art inspection solutions. This collaboration marks a significant milestone in advancing digitalization and innovation within the industrial sector by enhancing the safety, operational efficiency and cost efficiency of inspections.

The new partnership enables Bilfinger to offer comprehensive inspection solutions to their customers: Bilfinger will incorporate and support Energy Robotics’ advanced Enterprise AI Platform as part of its digital services portfolio, advancing the use of industrial devices for end-to-end value creation. The platform enables autonomous data collection from robots, drones, and different IoT devices across industrial plants, which allow for inspection of remote, hard-to-reach or enclosed areas. The specialized AI processes and interprets this information – identifying equipment, reading pressure levels, detecting heat changes, and spotting gas leaks or early signs of failure. Every device that is connected to Energy Robotics adds new detail to a digital twin (a virtual model of a site) for real-time, remote asset management, optimized integrity and predictability. 

The benefits are substantial: Automated, AI-driven inspections across multiple devices significantly reduce operational costs, minimize safety risks, and improve data quality and consistency. Key performance indicators include an average 20% reduction in operator round costs and, e.g., a tenfold decrease in operational expenses for tank inspections.

“Our collaboration with Energy Robotics is an important example of how we enhance the efficiency and sustainability of our customers by utilizing cutting-edge technology,” said Gerald Pilotto, Chief Products & Innovation Officer at Bilfinger. “By combining our extensive expertise in maintenance and inspection with Energy Robotics’ innovative AI platform approach, we are delivering unparalleled value to our international customers. The next steps include scaling the deployment of these solutions across all our target industries, further solidifying Bilfinger’s leadership in digital transformation.”

An important aspect of this deployment is the professional implementation and integration of these autonomous technologies into customers’ existing operations, thereby addressing the industry’s major challenges: the inspection of aging infrastructure, hazardous locations, and remote equipment. Bilfinger thus provides a safer, more efficient alternative to traditional manual inspections and maintenance.

Marc Dassler, CEO and co-founder of Energy Robotics, commented: “This partnership advances our goal to bring AI-driven, autonomous inspection to vital assets. Together, we help operators achieve new levels of efficiency, resilience, and sustainability. Having Bilfinger as a partner who actively supports our product is a bold next step and a clear signal of strong reliability and trust for our solution in the industry.” 

 

About Energy Robotics 

Energy Robotics is a Darmstadt-based software company offering a full-stack Enterprise AI Platform by leveraging different autonomous devices, enabling predictive maintenance and operational safety for critical assets worldwide.

Featured during Bilfinger’s Capital Markets Day 2025: “Spot” – an example of an industrial robot managed through Energy Robotics’ software.
Example of an autonomous drone managed through Energy Robotics’ software. © Energy Robotics
Any questions?
We are looking forward to your message
Naomi Seibert

Senior Manager Group Communications

+49 621 459-3860
Contact today

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